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Building a Mezzanine Floor System in 5 days using Composite Technology

Before

Far Left of new Warehouse storage facility Warehouse being cleared in preparation for new mezzanine storage area.

Before

Centre of new Warehouse storage facility Dura Profile fibreglass profile sections being cut to size ready for installation.

Before

Far right of proposed new storage facility.

Day 1 & 2 – Erecting Structure

Dura Profile I-Beam Column supports and main cross beam in place assembled using Dura Profile assembly guide.

Day 1 & 2 – Erecting Structure

Image to show stainless steel heavy duty fixings to join column and beam.

Day 1 & 2 – Erecting Structure

Main cross beam measures 11 metres with column supports at 2.2m in height Spans set at 3m intervals to suit load requirements.

Day 3

Dura Slab Type 40 ready to lift into position to create rapid install mezzanine anti-slip flooring.

Day 3

Mesh flooring on right side is Dura Tread 38mm anti slip grating selected to allow more light on right side of mezzanine storage area.

Day 3

Flooring on left is Dura Slab Type 40 being slotted together and fixed into position. Each panel measures 3.66m in length, supported at 1.83m.

Day 4

Completed mezzanine anti-slip deck area.

Day 4

Stair case created from Dura Tread structural stair treads and Dura Profile fibreglass section for stair stringers.

Day 4

Handrailing now in position created using fibreglass omega, box and tubular sections.

Day 5 – Health & Safety Checks

Far Left of new Warehouse storage facility Warehouse being cleared in preparation for new mezzanine storage area.

Day 5 – Health & Safety Checks

Centre of new Warehouse storage facility Dura Profile fibreglass profile sections being cut to size ready for installation.

Day 5 – Health & Safety Checks

Far right of proposed new storage facility.

Day 5 – Complete

Handrailing now in position created using fibreglass omega, box and tubular sections. Mid rail section now sprayed high visibility yellow for maximum safety. Additional handrail supports added on right hand side for extra safe storage.

Day 5 – Complete

Stair handrail added for maximum safety.

Day 5 – Complete

Caution sign added in area where top rail and mid rail can be removed.

Day 6 – In Operation

Fork Lift truck being used to off-load new stock items safely. This system protects staff from unnecessary manual handling and promotes safe handling of bulky and heavy items.

Day 6 – In Operation

Mezzanine storage area provides anti-slip surface for maximum safety no matter the temperature or conditions.

Day 6 – In Operation

This particular Mezzanine storage area has a capacity of 10 kN / m2 (calculated @ ½% deflection).